Coil Press
Systems
Advanced hydraulic coil press systems designed for transformer winding compression, dimensional stability verification and automated quality control throughout transformer manufacturing processes.
Controlled winding compression for maximum transformer quality.
Coil press systems are designed to compress transformer windings under precisely controlled force conditions, ensuring dimensional stability and long-term mechanical integrity.
The system automatically controls pressure ramps, holding times and final force values while continuously monitoring winding deformation during the pressing cycle.
Integrated measurement technologies allow manufacturers to verify winding quality and maintain strict production standards throughout the transformer manufacturing process.
Designed for transformer winding production
Power Transformer Windings
Distribution Transformer Windings
HV Coil Production
LV Coil Production
Transformer Manufacturing Plants
Dry-Type Transformer Production
Winding Compression Operations
Quality Verification Processes
Engineered for precision force control
5–350 Ton Press Capacity
Automatic Pressing Cycles
PLC Controlled Operation
Force Curve Management
Length Measurement Integration
Real-Time Process Monitoring
Automatic Data Reporting
Hydraulic Compression System
Transport Trolley Integration
Fully automated pressing and quality monitoring.
Advanced PLC control manages the complete pressing process including force targets, pressure increase curves, holding times and process sequencing.
Integrated inductive displacement measurement systems continuously monitor winding length variation during compression to verify manufacturing quality.
Operators can visualize the entire pressing cycle in real time while automatically generating production reports and quality records.
High-capacity transformer winding compression
| Specification | SB-HP |
|---|---|
| Maximum Press Force | 5 – 350 Tons |
| Main Cylinder Stroke | 2500 mm Max |
| Number of Main Cylinders | 4 |
| Winding Height | 1500 – 4000 mm |
| Maximum Winding Diameter | 3300 mm |
| Approaching Speed | 30 mm/s |
| Pressing Speed | 3 mm/s |
| Return Speed | 60 mm/s |
| Maximum Working Pressure | 260 Bar |
| Hydraulic Motor Power | 15 kW |
| Transport Trolley Capacity | 15 Tons |
| Transport Trolley Motor | 3 kW |
Built for controlled force distribution and repeatability.
The heavy-duty hydraulic frame is designed to deliver uniform compression across the entire winding surface, ensuring stable dimensional results throughout the pressing cycle.
Multiple hydraulic cylinders distribute pressure evenly while maintaining precise force control for both small distribution transformer coils and large power transformer windings.
Integrated transport trolley systems simplify loading and unloading operations, reducing production time and improving workflow efficiency.
Configured for your transformer winding dimensions.
Different transformer designs require different pressing forces, winding heights and production capacities. ISOLECT develops coil press systems according to customer-specific manufacturing needs.
Press force capacity, cylinder stroke, trolley design, measurement systems and automation levels can all be adapted to specific transformer production lines.
This flexible engineering approach ensures maximum productivity, reliable quality control and long-term operational performance.
Up To 350 Ton Press Force
Automatic Quality Verification
Real-Time Process Monitoring
Improved Winding Stability
Explore Other Transformer Assembly Solutions
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Isostatic Press Systems
Advanced isostatic pressing systems developed for transformer manufacturing applications, ensuring uniform pressure distribution and consistent process performance.
Looking for a custom
coil press system
solution?
Contact ISOLECT to discuss transformer winding compression, force requirements and custom coil press configurations tailored to your production process.