Transformer Wire Winding
Machines
Transformer wire winding machines—also called coil winding machines or HV wire winding machines—engineered for round wire, flat wire and strip conductor coil production with precise process control and operator-friendly automation.
Flat and round wire winding equipment
Wire and coil winding equipment for precise HV coil production.
ISOLECT wire winding machines are designed for the production of transformer coils using round wire, flat wire, flat-wire and strip conductors. The system combines mechanical precision, advanced automation and operator-friendly controls to support efficient coil manufacturing.
The machine architecture enables the production of high-voltage transformer coils with excellent winding quality while maintaining repeatability throughout the manufacturing process.
Integrated control systems, tension management and insulation guiding technologies help manufacturers improve production consistency while reducing material waste and operator dependency.
Designed for transformer winding operations
Distribution Transformers
High Voltage Coils
Round Wire Windings
Flat Wire Windings
Strip Conductor Windings
Oval Coil Production
Rectangular Coil Production
Transformer Manufacturing Plants
Advanced technologies for efficient winding processes
Color Touchscreen HMI
Automatic Program Control
Multi-Language Interface
Wire Straightening Unit
Constant Wire Tension System
Wire Guiding Arm
Dancer System
Strip Insulation Guiding
Automatic Position Stops
Smart control systems designed for production efficiency.
The operator interface is built around a modern color touchscreen control system that simplifies winding program creation and machine operation.
During production, the machine automatically stops at predefined positions and guides the operator through the next manufacturing step, improving process control and reducing the risk of production errors.
Software architecture supports multiple interface languages and can be adapted to customer-specific operational requirements.
ISL-FWWM flat wire winding machine model range
Five standard configurations cover distribution transformer coils from 600 to 1600 mm in diameter. Conductor, insulation and tooling details can be configured for the required coil design.
| Specification | FWWM-600 | FWWM-800 | FWWM-1000 | FWWM-1200 | FWWM-1600 |
|---|---|---|---|---|---|
| Coil Diameter | 600 mm | 800 mm | 1000 mm | 1200 mm | 1600 mm |
| Coil Width | 220-610 mm | 220-810 mm | 220-1050 mm | 220-1250 mm | 220-1650 mm |
| Max. Coil Weight | 500 kg | 700 kg | 1000 kg | 1200 kg | 1500 kg |
| Winding Speed | 0-400 RPM | 0-400 RPM | 0-400 RPM | 0-400 RPM | 0-200 RPM |
| Max. Round Wires | 1 | 1 | 2 | 2 | 2 |
| Max. Flat Wires | - | - | 1 | 2 | 4 |
| Full-Width Insulation | 220-600 mm | 220-900 mm | 220-1000 mm | 220-1200 mm | 220-1600 mm |
Round Wire
Copper: 0.60-3.75 mm; aluminum: 0.80-4.50 mm, depending on model.
Strip Insulation
1-2 rolls, 20-60 mm wide and 0.055-0.15 mm thick.
Coil Geometry
High-speed winding for round, oval and rectangular distribution transformer coils.
Built around your transformer production requirements.
Every transformer manufacturer has unique production requirements, conductor specifications and factory workflows.
ISOLECT develops winding solutions according to production capacity, transformer dimensions, conductor types and automation expectations, ensuring the machine integrates efficiently into the customer's manufacturing environment.
The result is a machine engineered not only for winding performance but also for long-term production efficiency and operational flexibility.
Higher Winding Accuracy
Reduced Material Waste
Improved Coil Quality
Increased Production Efficiency
Explore Other Winding Machine Solutions
Vertical Winding Machines
Designed for transformer coil production requiring vertical winding configurations, high accuracy and efficient conductor handling.
Horizontal Winding Machines
Engineered for horizontal transformer winding applications with reliable process control and production flexibility.
Looking for a custom
wire winding machine
solution?
Contact ISOLECT to discuss transformer winding processes, production requirements and custom machine configurations.